Our Retreat House opened two months ago and has been VERY popular! It is a beautiful, comfortable, fully equipped home that sleeps 10. There are ten tables, ten adjustable Koala chairs and ten portable 4′ x 6′ design walls.
We wanted a design wall for each ‘retreater’ (nothing worse than one person monopolizing the design wall all weekend…)
So the design walls have been a big hit and we’ve had lots of requests for directions to make them. They are very light weight, easy to move around and very easy to use with the flannel ‘grippy’ wall along with the added ability to use stick pins.
I made all of the design walls in the garage. Each one took about 5 minutes and $40 worth of supplies. I started with a foam core insulation board. These can be purchased at Lowes or Home Depot. They are 1″ or 2″ thick and 2′ x 8′ or 4′ x 8′. I selected the 2″ thick boards, and 4′ wide by 8′ tall. It cost about $15. I cut 24″ off of the top of the board so they would fit nicely in the house without rubbing up against the ceiling. Also, not many quilters are tall enough to use the full 8′ of space. So this made the boards 4′ wide by 6′ tall. They can be easily cut with a box cutter or sharp kitchen knife and a ruler.
Once cut, I laid the board on a set of draped saw horses.
Then I cut 2 1/8 yards of the gridded flannel fabric. It is 54″ wide, so the 76 1/2 cut is perfect for the 4′ x 6′ board.
The next step is to lay the flannel over the board, but first I sprayed it with 505 Basting Spray. This just made it easier to keep everything neat and right where I wanted it. I was able to make all 10 boards with just one can of 505.
When you smooth the fabric down, just make sure you have a couple inches hanging over each side.
Continue to smooth until the top looks nice, then flip it over and begin securing the fabric. Staples made sense at first, but they were difficult to use with the soft board so we chose a strong, clear packing tape which worked very well.
The corners are finished just like a present.
The pictures may not show clearly… there is a lot of tape. Two layers. I don’t want anything to come loose.
After the taping… the design wall is done! Ready to use.
I hope you found this helpful, maybe you have need for a lightweight designwall!